Gladstone Engineering and Manufacturing Services

As a leading Gladstone engineering company, we specialise in innovative and economical engineering and manufacturing services. From concept to completion, we deliver full turnkey solutions, including design, analysis, fabrication, project management, installation, and commissioning, tailored to meet the needs of our ever-growing clientele.

  • Our in-house design team brings over 100 years of combined experience in mechanical and structural design, leveraging the latest Autodesk Inventor modelling software to deliver precision and efficiency. With the added capability of 3D printing for rapid prototyping, we turn concepts into reality faster and more effectively than ever before.

    • Heavy Fabrication – Robust manufacturing for large-scale components and structures.

    • Sheet Metal Fabrication – Precision fabrication for light to medium gauge metals.

    • Laser Cutting, Pressing & Forming – High-accuracy processes for custom metalwork.

    • Workshop or Site-Based Services – Flexible service delivery to suit your project needs.

    • QA/QC Inspection – Strict quality assurance and control measures to ensure compliance and reliability.

    • Weld Repair – Expert repair of worn, cracked, or failed weldments across a range of materials.

    • Pipe & Pressure Vessel Fabrication – Built to AS4041, AS1210 and/or ASME IX standards.

    • Welding Processes – Proficiency in GMAW, MMAW, FCAW, and GTAW techniques.

    • Qualified Welding Procedures – All work carried out under certified and approved welding procedures, from AS1554 Suite, AS1665, AS3990.

    • Tungsten Carbide Overlay – Enhanced wear resistance for critical components.

  • Our state-of-the-art fabrication facilities and mechanical workshop includes its own dust-free clean fitting room, along with an oil/water collection separation system for high pressure wash down of mechanical components. We provide the Gladstone engineering industry with a one stop refurbishment and repair shop.

  • We specialise in marine, heavy industrial, and structural painting, supported by a custom blasting room offering both conventional blasting and painting services. Our capabilities include full site encapsulation, EMP documentation, and application of all coating systems, from airless to conventional methods using everything from enamels to high-build epoxies.

    In addition, we offer advanced laser cleaning services - an environmentally friendly, non-abrasive surface preparation method ideal for sensitive substrates, precision cleaning, and reducing secondary waste. This technology enhances our surface preparation offering, particularly in projects where minimal disruption, precision, or substrate preservation is critical.

    Backed by a dedicated QA/QC team, we provide comprehensive ITP/MDR documentation, including profile, wet/dry film thickness, atmospheric, salt, and holiday testing, ensuring every project meets the highest standards.

  • With years of industry experience, we specialize in delivering cost-effective and timely spare parts solutions for critical mining machinery. Our reliable supply chain and expert knowledge ensure minimal downtime and maximum performance for your operations.

    We supply parts for a wide range of mining equipment, including:

    • Marion Draglines

    • Bucyrus Draglines

    • Joy Continuous Miners

    • Sandvik Miners

    • Breaker Feeders

    • Sizers & Crushers

    • Coal Baths

    • Reclaimer Chains

    • Reclaimer Buckets

    • Vibratory Feeders

    Whether you're dealing with planned maintenance or urgent repairs, we’re equipped to support your critical equipment needs with precision and speed.

  • Locally owned and operated, we work in partnership with our parent company, Premron, to deliver economical conveyor solutions across a broad range of industries. From underground mining consumables to both Premron EBS and Premron CHS systems, we provide reliable, cost-effective products tailored to meet demanding operational needs.

  • We design, manufacture, and install safety guarding to meet the latest Australian Standard AS4024-2014 for Safety of Machinery. Our team conducts detailed gap analyses between the outdated AS1755-2000 and current AS4024-2014 standards to ensure full compliance. Ausino Projects can facilitate comprehensive risk assessments to help clients not only meet but exceed mandatory safety requirements.

  • We offer the Fuso FM 1627 Flatbed Truck equipped with a powerful HMF 1010 K2 Hydraulic Crane, available for hire to support your project needs.

    Contact us today to discuss availability and get a competitive quote!

  • Laser technology offers fast, efficient cleaning and surface preparation across a wide range of industries. This low-maintenance, easily automated process effectively removes corrosion, rust, oil, grease, paint, and coatings. Additionally, lasers can modify surface textures, such as adding roughness to improve adhesion, delivering precise, environmentally friendly results without damaging the underlying material.

Specialty Services

Ausino Projects your one-stop engineering and manufacturing shop in Gladstone, delivering reliable, flexible project solutions tailored to your needs. Backed by a skilled local workforce and strong industry partnerships, we bring experience, efficiency, and excellence to every job from concept to completion.

    • Mechanical and structural engineering, shop detailing, and 3D modelling

    • FMEA, RPEQ certification, risk assessments, and design reviews

    • Advanced 3D scanning, 3D printing, and prototyping for design validation and development

    Fabrication & Manufacturing

    • Specialised medium to heavy fabrication, including critical tolerances, complex geometries, and exotic materials

    • Machining, component manufacturing, and equipment rebuilds

    • Alumina ceramic tiling for industrial wear protection in chutes and hoppers

    Refurbishment & Overhauls

    • Mechanical refurbishment and critical plant overhauls, backed by comprehensive Quality MDRs (Manufacture Data Reports)

    Surface Treatment & Cleaning

    • Industrial grit blasting and protective painting, including NACE-level inspections

    • Environmentally responsible laser cleaning solutions for delicate or hazardous applications

    Site Services

    • On-site project support including equipment erection, installation, and maintenance

    • Site audits and inspections in accordance with Australian Standards and compliance verification

    Innovative Bulk Handling Systems

    • Supply and integration of Premron EBS (Enclosed Belt System) and Premron CHS (Continuous Haulage System) for improved safety and material handling efficiency

    Laser Cutter

    • Ultra-High Power Cutting: 40kW laser delivers unmatched speed and precision for cutting thick and hard materials with ease.

    • Extended 12m Bed Capacity: Ideal for large-format processing, enabling seamless cutting of oversized sheets and long components in a single pass.

    Bandsaw

    • Automated Bandsaw Cutting up to 500mm. Delivers accurate, repeatable cuts on large sections with minimal operator input - perfect for high-volume, heavy-duty applications.

    Dual 5T Overhead Cranes

    • Provide efficient and safe handling of heavy materials up to 10 tonnes combined, streamlining workflow across large-scale fabrication and assembly projects.

  • OUR WORKSHOP CAPABILITY

    • Property/ Land developed 3400m2 + 5000m2 Uncovered concrete floor slab (hardstand) 2310m2 + 3450m2

    • Covered workshop concrete floor slab 910m2 and mezzanine 75m2 (Shed 1) + 600m2 (Shed 2) + 702m2 (Shed 3)

    •  Administration and Engineering Offices (180m2) (Shed 1) + 160m2 (Shed 3)

    • AutoCAD Design & Drafting using the latest INVENTOR software (2D & 3D modelling)

    INDUSTRIAL LAND

    • 2500m2 of industrial land for project laydown, storage and assembly of equipment

    • Property/ Land developed 3400m2 + 5000m2 Uncovered concrete floor slab (hardstand) 2310m2 + 3450m2

    • Covered workshop concrete floor slab 910m2 and mezzanine 75m2 (Shed 1) + 600m2 (Shed 2) + 702m2 (Shed 3)

    • Administration and Engineering Offices (180m2) (Shed 1) + 160m2 (Shed 3)

    • AutoCAD Design & Drafting using the latest INVENTOR software (2D & 3D modelling)

    • 3D Scan and 3D Printing/ Prototyping

    • RPEQ Certifications, FEA, FMEA, Risk Mitigated Designs

    • Fabrication Bay OHT Crane-8m height under hook (2T Shed 1 + 5T Shed 2 & 3)

    • In-house Cranage and Forklifts

    • Pressurised Clean Fitting Room with constant temperature for final Mechanical Assemblies

    • Fully reticulated compressed air

    • Induction Heating for Stress-Relieving/ Normalising

    • Specialised Welding Equipment such as STT/ MIG Welders, Pulse Migs and TIG & Stick Welding

    • Laser Cleaning & Corrosion removal services

    • Rotators and Positions, suitable for buildups of Alloy Steel and Nickel

    • In-house Processing CNC Plasma N.D.T

    • Heavy Hydraulic Pressing capability up to 400T with ‘outsourced capacity’ to 1000T

    • Abrasive Blast & Industrial Painting facilities (Air/ Manual/ Airless)

    • Site Equipment, Cranes, Forklifts, Trucks, Vehicles, Mobile Welders & Site Crib/Store

    • Bearing Induction Heaters/ Liquid Nitrogen facilities for Mechanical Assemblies

    • Turning (up to 1.5mtr Dia x 6mtr) Milling (up to 2m long)

    • Automated Bandsaw

    • Tungsten Carbide Overlay and other hardfacing

    • Carbon Fibre and Aramid (Kevlar) manufacture

    • 20kw CNC Laser Cutting Machine

    • QBCC Licenced (Licence no. 15517645)

  • We utilise premium-grade tungsten carbide grit combined with a range of matrix steels to deliver maximum wear resistance and performance across diverse operating conditions.

  • We provide comprehensive site and equipment audits in line with Australian Standard AS4024:2014 – Safety of Machinery, ensuring your machinery meets current compliance and safety requirements.

    Our experienced team will identify risks, verify compliance, and provide practical recommendations to help maintain a safe and legally compliant work environment.

Mining Parts & Equipment

With years of industry experience, we specialise in delivering cost-effective and timely spare parts solutions for critical mining equipment, helping our clients minimise downtime and maintain operational efficiency.

SURFACE AND UNDERGROUND MINING